Kona Explosif (1989) now rebuilt!

Re:

Looks like the correct stem to me
 
Re:

I bought a saddle, took the seatpost off for polishing (done after the pic) and bought some pedals. I though they would be about the same colour as the seat post - but they're not :roll: I gave the shin-mashers fitted when I got it to my Dad :D Next job, brakes off for a clean and polish.

SP
 

Attachments

  • Pedals.webp
    Pedals.webp
    55 KB · Views: 445
  • Seatpost.webp
    Seatpost.webp
    32.1 KB · Views: 445
  • Saddle_Back.webp
    Saddle_Back.webp
    27.2 KB · Views: 445
  • Saddle_Side.webp
    Saddle_Side.webp
    37.3 KB · Views: 444
Re:

Brake callipers done! They cleaned up quite nicely although I found out the front pinch bolt had been helicoiled :shock: NOS XT pads on the rear 8)
 

Attachments

  • Rear_Post.webp
    Rear_Post.webp
    66.1 KB · Views: 386
  • Rear_Pre.webp
    Rear_Pre.webp
    91.9 KB · Views: 386
  • Front_Done.webp
    Front_Done.webp
    84 KB · Views: 386
Re:

Chainset next, oh dear, it all went wrong from this point. Firstly I noticed that the left crank arm is not MT-60 like the drive side, which I hadn't spotted earlier. The rings also looked quite worn and might not be salvageable. :( Oh well I thought, clean it all up and look for a left-hand MT-60 crank arm. Then I saw the damage - looks like a chisel was used! So I have a set of M730 crank arms coming for a replacement.

The bottom bracket I didn't get photos of, but was a disaster. The lock ring had been mashed with pump pliers or similar instead of a c-spanner. When I fitted a c-spanner it was locked solid, I was putting so much pressure on it I damaged teeth - nothing would shift it. :x I heated it up with a hot-air paint stripper gun and tried again, still nothing. Finally I resorted to cutting the damn thing off with a hack-saw.

At this stage I was expecting more grief, but actually the cups came out dead easy. However the axle was heavily worn. Then I took the bearings out and saw they had been fitted back to front - the axle was running on the bearing cage - not the balls :facepalm: arrrg! Needless to say the cups are stuffed, totally pitted and worn out. I then pulled the plastic spacer out the bottom bracket shell, to find it didn't have a hole in, so when grease had been pumped through the grease nipple it had been diverted into the chain stays!

I had a spare Tange BB in the spares box, so will use the Deore axle with the Tange cups and hopefully it'll all be ok. Mechs next.

SP
 

Attachments

  • mashed.webp
    mashed.webp
    64.6 KB · Views: 377
  • rings.webp
    rings.webp
    76.2 KB · Views: 377
  • Chainset_bk.webp
    Chainset_bk.webp
    111.5 KB · Views: 377
  • Chainset_frnt.webp
    Chainset_frnt.webp
    103.4 KB · Views: 377
Re:

Done! Almost all original components kept, including cable outers and cassette. Stem has been re-painted gloss black as per the original, sadly the bars were scored near the stem and had to be binned. :( I managed to find an original saddle and grips andSpesh sold me his Timbuk II tyres to complete the build.

SP
 

Attachments

  • F_Dent.webp
    F_Dent.webp
    33.2 KB · Views: 331
  • F_Explosif.webp
    F_Explosif.webp
    33.8 KB · Views: 328
  • F_Fence_NDrive.webp
    F_Fence_NDrive.webp
    108.4 KB · Views: 331
  • F_Fence_Drive.webp
    F_Fence_Drive.webp
    109.9 KB · Views: 332
Re:

More.
 

Attachments

  • F_Rear.webp
    F_Rear.webp
    77.1 KB · Views: 324
  • F_Chainset.webp
    F_Chainset.webp
    63.7 KB · Views: 323
  • F_Handlebars.webp
    F_Handlebars.webp
    65.3 KB · Views: 324
  • F_Grass.webp
    F_Grass.webp
    156.9 KB · Views: 325
Back
Top