Do Aluminium frames age well?

Oh google is my friend Gargantuan Gorgonzola Man

"It is theorized that a 6061-T6 aluminum frame shall eventually fail as the aluminum ages over time and becomes brittle"

"Aluminum becomes brittle with age and will fatigue and break down when subjected to bending."

you know i have only ever been wrong once, it was when i thought i was wrong but i wasnt .

:P
 
Well, more questions than answers!

I'm as confused as ever.
 
Fatigue limit, endurance limit, and fatigue strength are all expressions used to describe a property of materials: the amplitude (or range) of cyclic stress that can be applied to the material without causing fatigue failure.[1] Ferrous alloys and titanium alloys[2] have a distinct limit, an amplitude below which there appears to be no number of cycles that will cause failure. Other structural metals such as aluminium and copper, do not have a distinct limit and will eventually fail even from small stress amplitudes. In these cases, a number of cycles (usually 107) is chosen to represent the fatigue life of the material.

6061-T6
T6 temper 6061 has an ultimate tensile strength of at least 42,000 psi (300 MPa) and yield strength of at least 35,000 psi (241 MPa). More typical values are 45,000 psi (310 MPa) and 40,000 psi (275 MPa), respectively.[4] In thicknesses of 0.250 inch (6.35 mm) or less, it has elongation of 8% or more; in thicker sections, it has elongation of 10%. T651 temper has similar mechanical properties. The famous Pioneer plaque was made of this particular alloy. The typical value for thermal conductivity for 6061-T6 at 80°C is around 152 W/m K. A material data sheet [5] defines the fatigue limit under cyclic load as 14,000 psi (100 MPa) for 500,000,000 completely reversed cycles using a standard RR Moore test machine and specimen. Note that aluminum does not exhibit a well defined "knee" on its S-n graph, so there is some debate as to how many cycles equates to "infinite life". Also note the actual value of fatigue limit for an application can be dramatically affected by the conventional de-rating factors of loading, gradient, and surface finish.

RRMoore_closeup.jpg



Its like arguing about the colour of the sky... pointless.
 
It's soo obvious, isn't it?

Materials are all basically the same.

Buy a top quality frame and go ride!

Quality materials of appropriate size, assembled well, by qualified people are what you seek in virtually everything!
 
ibbz":2px44l0z said:
I was wondering, with the majority of Retro bikes being either Steel or Ti, does Aluminium deteriorate over time? - even if not ridden 'hard' or thrashed?
Would it just crack or would the metal deteriorate naturally??

As Steel if cared for can to all intents and purposes, last almost forever.

As today most bikes, even budget ones are Alu, and they seem to be getting cheaper - it's either manufacturing costs are low (china?) or material costs are low - then surely the longevity suffers? Are todays bikes "throw away" bikes?

If you ignore all the fluff that gets wafted around any sort of materials question, a hardtail frame will usually fail at the heatube or the BB area, these are the areas under the most stress when a bike is ridden. Mountain/ all terrain bikes tend to be ridden harder so when they fail, its more obvious.

All materials can fail regardless of whats written on the internet. Ti has a nasty habit of cracking, steel of rusting and aluminium of simply failing.

The majority of frames just sit there, quietly, doing nothing for years at a time doing what they are designed to do without any issues, parts get replaced, the frame carries on.

Sometimes a material will get a bad reputation, Manitou made a frame that cracked, cracked some more and just to be really sure, it cracked again. This reputation spread around a bit and the mud stuck so even now, its still considered an iffy material despite science and physics saying otherwise. Various post build treatments change the properties of Aluminium making it a very lightweight and strong material. Fatigue only comes into play when a the material encounters a constant stress action (such as flying has on a planes wing) or a sudden mechanical action like hammering a headset cup - this can cause failures at a macroscopic level bursting out as a nasty headtube crack after a day or a decade of riding.

http://www.google.co.uk/search?q=headtu ... 66&bih=667

Titanium is the opposite, science and physics state that its a brittle material and not really suitable - many frames are an alloy of ti and other materials taking some of that brittleness away, unfortunately, they still crack and in odd places. The frame builders found on retrobike will tell you that its the joining processes that can do this damage as the heat changes the properties locally - the ends of the tubes being joined will end up with different properties to the rest of the tube. The same applies to aluminium.

The designers and builders take this into account when making a frame so most of the time, these frames will last for decades. This all fails when for instance, a Ti track frame gets used as a single speed commuter bike and the owner wonders why its cracked to buggery.

Steel is the wonder material and can be joined in many ways leaving the original material unharmed or stronger. The down side is that it is more prone to corrosion, often unseen, resulting in fairly spectacular failures.

I should have written this lot earlier, but I'd just got in from a 14 hour shift and was in need of a beer, or two, or three...

Going back to the earlier 'fluff', 6061-T6 aluminium seems to be able to withstand a 500,000,000 cycle stress test before it fails (if I read it right) - how that equates to everyday riding is difficult to say but loosely translated, its all hogwash and you should check for cracks in the obvious frames but most times, just go out for a bloody ride!

*Edited for bad spolling and spilt beer
 
To further muddy the waters, 7005 also can be heat treated, it is on higher end frames.

Also most bikes will be stolen before the frame fails anyway.
 
legrandefromage":2sr0n8gx said:
ibbz":2sr0n8gx said:
I was wondering, with the majority of Retro bikes being either Steel or Ti, does Aluminium deteriorate over time? - even if not ridden 'hard' or thrashed?
Would it just crack or would the metal deteriorate naturally??

As Steel if cared for can to all intents and purposes, last almost forever.

As today most bikes, even budget ones are Alu, and they seem to be getting cheaper - it's either manufacturing costs are low (china?) or material costs are low - then surely the longevity suffers? Are todays bikes "throw away" bikes?

If you ignore all the fluff that gets wafted around any sort of materials question, a hardtail frame will usually fail at the heatube or the BB area, these are the areas under the most stress when a bike is ridden. Mountain/ all terrain bikes tend to be ridden harder so when they fail, its more obvious.

All materials can fail regardless of whats written on the internet. Ti has a nasty habit of cracking, steel of rusting and aluminium of simply failing.

The majority of frames just sit there, quietly, doing nothing for years at a time doing what they are designed to do without any issues, parts get replaced, the frame carries on.

Sometimes a material will get a bad reputation, Manitou made a frame that cracked, cracked some more and just to be really sure, it cracked again. This reputation spread around a bit and the mud stuck so even now, its still considered an iffy material despite science and physics saying otherwise. Various post build treatments change the properties of Aluminium making it a very lightweight and strong material. Fatigue only comes into play when a the material encounters a constant stress action (such as flying has on a planes wing) or a sudden mechanical action like hammering a headset cup - this can cause failures at a macroscopic level bursting out as a nasty headtube crack after a day or a decade of riding.

http://www.google.co.uk/search?q=headtu ... 66&bih=667

Titanium is the opposite, science and physics state that its a brittle material and not really suitable - many frames are an alloy of ti and other materials taking some of that brittleness away, unfortunately, they still crack and in odd places. The frame builders found on retrobike will tell you that its the joining processes that can do this damage as the heat changes the properties locally - the ends of the tubes being joined will end up with different properties to the rest of the tube. The same applies to aluminium.

The designers and builders take this into account when making a frame so most of the time, these frames will last for decades. This all fails when for instance, a Ti track frame gets used as a single speed commuter bike and the owner wonders why its cracked to buggery.

Steel is the wonder material and can be joined in many ways leaving the original material unharmed or stronger. The down side is that it is more prone to corrosion, often unseen, resulting in fairly spectacular failures.

I should have written this lot earlier, but I'd just got in from a 14 hour shift and was in need of a beer, or two, or three...

Going back to the earlier 'fluff', 6061-T6 aluminium seems to be able to withstand a 500,000,000 cycle stress test before it fails (if I read it right) - how that equates to everyday riding is difficult to say but loosely translated, its all hogwash and you should check for cracks in the obvious frames but most times, just go out for a bloody ride!

*Edited for bad spolling and spilt beer

Brilliantly explained and put!
Thanks man!

I just wonder what would be floating peoples boats say in 20 years time? Would people really have the same sort of affinity or love towards todays frames and bikes in the same way people have for say 80ies and early 90ies MTB's such as Rocky Mountain etc?
Especially with the cycling revolution going on - with (allegedly) more folks than ever cycling - I wonder whether these modern frames will have some real intrinsic value in years to come? Or will people even in fifteen years or so still be harking back to the 80ies and 90ies ?

it's all interesting, as I collect classic cameras, and didgitals are just 'throw away' after a few years, and I was trying to compare.

As regards material, I suppose most 'retro' bikes from the 80ies and vintage stuff is steel (correct me if I;m wrong) as Aluminium is relatively 'new' in regards bikes, and takes a lot more cost to actually make (as someone said above) - hence modern boutique British frame makers tend to concentrate on steel, as theyre not equipped to cnc or weld Alu.
 
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