DIY Titanium Anodising

Righto. Anodising is the process of creating a controlled aluminium oxide film on aluminium. Alu is actually highly reactive and would do this naturally, in fact after cleaning alu we have to "de-ox" it to remove the film. The coating itself is a kind of honeycomb structure extending from the substrate, this is specced to a specific thickness. Usually for hard your looking at 25um, soft around 20 but it is controllable. Rule of thumb is a 50/50 split in this dimension, with 50% being growth and 50% being into the substrate. The oxide film stops the reactive substrate from forming a cell and continuing to corrode. The sealing of the film plays a very important part in the corrosion resistance provided. Nickel Acetate, Hot water and Di-chromate are 3 of the most readily available. You will get a dimensional change in the parts being anodised, but you would need a really bad plated to affect the strength to any noticeable affect.
 
In answer to the above on masts. I would imagine they are anodised to BS5599 which is a 50um and dichromate sealed spec. We do this for subsea equipment. Hard anodising is inflexible and will crack. In fact on tight radius you can see the film doing just that
 
Back
Top