Can steerer tube be made longer?

My converted Ebike is a "Comfort " bike (2004 Gary Fisher Solstice) the 26" wheels and upright riding position give it a steerer tube that's 12" long.
The Coil and oil Rockshox fork it came with is still going strong. But there's no way I'm going to find another fork to fit this bike. I keep a 300mm steerer from Hollandbike around just in case of an incident. If it was steel on steel I would say go with the threaded rod method. But for alloy, and a part that's not going to be easy to replace I would pay to have it done. Cooling with dry ice, proper assembly fluid, heating with an air gun instead of a gas torch, a hydraulic press, and experience doing that work all count for something.
Uncut 26" forks are getting rare, and XC forks tend to be cut shorter than most.
 
I’d definitely put my steering /life in the hands of a product purchased from Temu.


Why are you determined to use this particular fork?

If the headtube is so excessively long I’m guessing it’s a big frame? Big frame usually means a big rider.
 
@danson67 has swapped a few press fit steerers for me in Judys and Mag 21s in the past. I've also done it myself to a Z2 with a headset press, a bit of tube and a vice. I wouldn't recommend that. It took effort, lots of it, more than a bit of swearing and a couple of bust blood vessels. I've ridden all the forks extensively since and there's been no issues. No creaks, cracks or movement etc. :)
 
@danson67 has swapped a few press fit steerers for me in Judys and Mag 21s in the past. I've also done it myself to a Z2 with a headset press, a bit of tube and a vice. I wouldn't recommend that. It took effort, lots of it, more than a bit of swearing and a couple of bust blood vessels. I've ridden all the forks extensively since and there's been no issues. No creaks, cracks or movement etc. :)
I've messaged Danson, thanks.
What did you find difficult with the homemade press and extractor?
 
Sorry for not picking up all those name Tags... :)Must switch on Notifications:)

If it's just 10-20mm needed, then those clamp in wedge devices are fine. Any more than that and you should look for a different solution.

If it's aluminium get a new one pressed in, or find a friend to swap with.
The alloy used is either 6061 (full 3-stage heat treat needed to restore the yield strength), or 7075 (Higher yield strength, but considered non-weldable, given the high copper content, which leads to hot cracking of welds).
Aluminium steerers should never be threaded, because of the sharp stress raisers created.

If it's steel, then a new one can also be pressed in..of an extension can be fitted.
For a threaded steerer, the cut will need to be low enough to allow full insertion of the stem quill...obvs not a problem with Ahead extensions.

I don't weld my extensions, but silver braze them, with a 40mm overlapping internal sleeve, like an internal lug for the joint. 4x feeded holes for ensuring full penetration of the braze. Feed in one side and keep going until it appears on the other side, repeat in the opposite direction, then check that the seam has silver all round.

A simple welded joint in the steerer, without adequate sleeving and supporting rosette welds or press fitting, will be a weaker section on the steerer.
I don't re-use the old top section, but cut the whole thing back shorter and fit a fresh top section, so there's only one joint involved, so stronger and easier to keep it all aligned and straight.

Here's one I did last week:

IMG_20250507_204448 - Copy.webp
IMG_20250828_170951.webp

All the best,
 
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