Slow progress, but progress a least.
The last few weeks have been spent chopping and painting. The extra bits of metal for panniers etc were hacked off with my trusty hacksaw, then filed down until they were smooth with the frame underneath. The frame looks a lot cleaner to the sad few (like me) who will look too closely at the bike and it does save at least 5g so all good. The photos below show the results of my labour which I am quite pleased with.
As far as painting went I rubbed down all the bare metal parts with some wet and dry and then cleaned them with some very cheap and nasty Boots nail varnish remover. If I had been planning ahead a bit more I would have just used some pure acetone which would have been free from work but in my excitement I was not thinking clearly. Once the last of that had evaporated off I started with the primer. I used some Plasti Kote Metal Primer in grey because that is what B&Q sell. This went on in several thin coats.
I started with the bits that would end up green - the stem; handlebars; seat QR and bottle cage. I really was very lucky with the cage as it is my original Marin lite thing I first had 17 years ago. To be honest I was a bit disappointed when I look at what I had sprayed when I looked at it the next morning and the paint was still soft and a bit tacky. Did I get rid of the grease from the surface properly? Is Plasti Kote paint actually a bit shit? So I left my painted things on a super hot radiator in the bike store (where I am doing all this work) and 48 hours later the paint had really hardened well. It was so hot that when I picked them up to have a look I immediately dropped them chipping off a bit of the paint. For the frame I took a while to mask off all the area that needed protecting and blank off the threaded holes with the old bolts which were all rusty and going to be replaced.
I initially painted the green bits with what looked like the correct colour green on the can, but on the bars and stem it looked a bit too bright. There were two problems with this. Firstly it did not match the green of the headtube sticker that I have from Gil_M to stick on, and secondly it clashes a bit with some green anodised bolts I have already loctited on the chainring. I am a bit of a tart with this bike now. Never mind, another trip to see what B&Q had to offer and I did a few more coats in a darker, and if I may say so, classier shade of green.
The frame, now primed, looks actually pretty good for what was a few months ago a cheap, rusting commuter bike. The surface looks pretty smooth and just waiting for the final colour. I have already painted the areas that should be silver in silver (Plasti Kote again). I am now leaving this to harden for a good few days until I mask these silver areas off and I spray the final coat of dark grey.
That may well be the dullest post you have read today. Keep your eyes peeled for the next thrilling instalment.........................