I have a set of Judy Races I want to put on my cinder cone which has a threaded 1" and 1/8th headset. Can I tap a thread into the alloy steerer or will it weaken it too much?
Manufacturers OEM stickers forbid threading alloy steerers as it weakens them - get a new headset as alloy Judy steerers are pretty rare and weigh a lot less...
You know how a break-away alloy derailleur bolt works? You would basically be turning your steerer into one of those, only with far greater shear forces than a derailleur will ever experience - a new headset is cheaper than new teeth and a new fork.