I am certain I could hand make a replacement shim for this lever, but what a pain.... Does anyone have a suggestion for where I could find a suitable replacement?
I think it's the half moon shaped plastic bit as the real levers have 2 locating holes for cable end. I needed one once, I think I resorted to making one from a bit of plastic.
Yep, that's the piece I'm talking about. I was really hoping it was a common or similar part to other levers that might be easily available.... At least I have one to use as a template!
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drill a 6mm hole in a bit of teflon (you could be fancy and use aluminium but it seems somewhat excessive)
use the plug cutter overlapping said hole to get a perfect shim.
make 1000 of them for shits and giggles.
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Thanks for the thoughts everyone. My shop setup is good enough that I'll be able to make something close to the original with a bit of effort. I just figured I'd see if I could buy one instead of spending an hour or three of my non existent free time.
I appreciate all of the ideas. Trying to keep things on this bike as original as I can reasonably manage.